The Manufacturing Process
Every Marlot Baus microcement table passes through a multi-stage production process in our Barcelona workshop. The result is a seamless, waterproof surface that cannot be replicated by mass production. Here is how each table is made.
Stage 1: Core Preparation
The table begins as sheets of sustainable low-density MDF (medium-density fibreboard). MDF is chosen for its stability — unlike solid wood, it does not expand or contract with humidity changes, which prevents the microcement surface from cracking over time.
The MDF is cut and shaped to the specified form — oval, rectangular, or round. Edges are profiled according to the customer's choice: straight, rounded, inverted bevel, or inverted bullnose.
Stage 2: Primer Application
A primer layer is applied to bond the microcement system to the MDF core. This layer ensures adhesion and prevents the microcement from absorbing into the MDF fibres.
Stage 3: Base Microcement
The base layer of microcement is applied by hand. This layer establishes the primary surface texture and colour. The microcement is a blend of cement, mineral pigments, and fine aggregates that creates the characteristic mineral feel of the finished surface.
Stage 4: Fine-Finish Layers (×3)
Three additional layers of finer microcement are applied, each building depth, smoothness, and colour consistency. Between each layer, the surface is allowed to cure and is lightly sanded to ensure perfect adhesion of the next layer.
Stage 5: Waterproof Sealer (×4 coats)
Four coats of waterproof sealer are applied over the microcement. The sealer is reinforced with a flexible mesh that prevents cracking. This is the layer that makes the surface waterproof — resistant to coffee, wine, oil, and water. Without this sealer system, microcement would be porous.
Stage 6: Leg Fabricration
While the surface cures, the legs are fabricated separately:
- Wood legs: Solid spruce wood is cut, shaped, and finished in the chosen wood tone (Natural Oak, Dark Oak, Cherry, or Walnut)
- Steel legs: Stainless steel is cut, welded, and polished to Satin (brushed) or Mirror (polished) finish
Stage 7: Assembly and Inspection
The legs are attached to the finished tabletop. The complete table is inspected for surface quality, structural integrity, colour consistency, and waterproof seal integrity. Only then is it packaged for shipping.
Why This Process Matters
Each layer must cure before the next is applied. This means production cannot be rushed — the nine-layer system takes time. But this is what creates a surface that lasts for years, resists stains, and feels different from any mass-produced alternative.
Browse the collection · Design your table · Care guide
Curious about more designs? Browse the complete microcement table collection.
